Crystallization

Crystallization is the physical process of hardening during the formation and growth of crystals. During this process, heat of crystallization is released.

During crystal growth, artificial conditions are established under which crystallization can be accelerated.

Crystallization can occur from gaseous, liquid or solid phases. Examples are the solidification of the melt when cooled below the melting point, crystallization from a saturated solution, condensation from the evaporation phase, phase transition of solid substances (polymorphism), and the formation of crystalline products in solid-state reactions as well as crystallization of amorphous substances.

Polymorphism: Polymorphism is defined as the occurrence of a substance in different solid-state forms which share the same chemical composition but exhibit differences in their structure and thus in their physical properties, as well as to some extent also in their chemical ones.

Crystallization is dependent on the cooling conditions (example – fig. 1), the additives and fillers in the polymer, and the flow conditions during solidification. Subsequent stretching also changes the arrangement of the molecules and thus the material’s properties.

The crystallization or cooling curve of a DSC measurement characterizes the enthalpy course from the liquid, amorphous state into the solid, crystalline phase state.

Crystallization influences the optical, mechanical, thermal and chemical properties of the substance and its processing. 

Example

Cooling Conditions

Fig.1: Glass transition, cold crystallization and melting at a constant heating rate of 10 K/min after cooling at different heating ratesFig.1: Glass transition, cold crystallization and melting at a constant heating rate of 10 K/min after cooling at different heating rates

The DSC measurements show the different glass transition ranges (T: 75°C to 85°C), cold crystallization (151°C) and melting effects (249°C) depending on the different cooling rates selected before heating. For defined cooling, the intracooler of the DSC 204 F1 was employed.

Polyethylene terephthalate (PET) is a semi-crystalline thermoplastic with a relatively slow crystallization rate. High cooling rates lead to large amorphous portions in this material, an increase in ∆cp at the glass transition and post-crystallization during heating.

Low cooling rates, in contrast, lead to the increased generation of crystalline portions that form during cooling. This results in smaller glass transition steps and the absence of any post-crystallization.


Related Methods

DSC